Consolidation
After building a batch of Enviro400FCEV buses in a pilot scheme at the site in 2022, Alexander Dennis announced it would expand its Larbert headquarters by converting on-site warehouse space to bus manufacturing facilities. Production of the second-generation Alexander Dennis Enviro400EV is planned to begin at Larbert from August 2023, taking the company's manufacturing footprint in the United Kingdom to three sites.[56]
In June 2025, however, Alexander Dennis announced production at Larbert was to be suspended, with plans also being consulted to shut down its factory in Falkirk in an effort to cut costs and 'duplicate activities'. It is planned for all UK manufacturing to be consolidated in Scarborough, risking the loss of 400 jobs at Falkirk and Larbert, representing 22% of the Alexander Dennis workforce.[57][58] As a result of uncertainty surrounding the Falkirk factory, Fife-based Greenfold Systems, one of Alexander Dennis' parts suppliers, entered administration on 10 July with the loss of 81 jobs.[59] Amid negotiations between Alexander Dennis and the Scottish Government, Alexander Dennis placed the Falkirk factory up for sale at the end of July.[60]
Amid the uncertainty over Falkirk, in August 2025, Alexander Dennis launched a subsidiary in partnership with KleanDrive named AD Repower, specialising in the fitting of Voith Electrical Drive System drivetrains and KleanDrive 'plug and play' software to existing diesel Alexander Dennis buses. A pilot Alexander Dennis Enviro400 MMC converted to battery electric drive is set to be launched for the United Kingdom market in 2026, with AD Repower planned to be expanded to other ADL products and to international markets if uptake for the Enviro400 MMC conversion proves strong.[61]
A second North American factory owned and operated by US subsidiary Alexander Dennis Incorporated, located in North Las Vegas, Nevada, was also opened in August 2025 to assemble Buy America Act-compliant Alexander Dennis Enviro500 MMCs for the North American market, with the first ten Enviro500 MMCs built at the factory delivered to RTC Transit for use on 'The Deuce', which runs along the Las Vegas Strip.[62][63]
On 15 September, the Scottish Government announced that following negotiations involving Alexander Dennis, Scottish Enterprise and trade unions, the company's Falkirk and Larbert facilities were to remain open and manufacturing, saving the 400 threatened jobs through a £4million 26-week furlough scheme. Alexander Dennis' position in Scotland was bolstered with the receipt of new single and double-decker bus orders, however eleven workers not related to Scottish manufacturing were still at risk of redundancy as a result of company reorganisation.[64][65]
As a result of further orders and government support not materialising as hoped, on 31 March 2026, a consultation was announced for new plans by Alexander Dennis to close its Falkirk factory and reorganise the Larbert factory as solely a chassis production facility, with the possibility of restarting bodywork production in the event demand improves for Alexander Dennis buses. Up to 350 jobs are to be retained in Scotland through these plans, safeguarding 200 of these previously at risk of redundancy, however 115 jobs are still at risk of being lost.[66][67]